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Concept design · Technical developmentMetanav

FOLDCORE

An expandable modular living unit.

Render of the expanded FOLDCORE living module with green cladding
My contribution

I developed the concept, the 3D model and studies of mechanisms and enclosures. I produced general drawings, a preliminary bill of materials and a manufacturing strategy to guide prototyping.

Pre-prototype development

Two phases: concept definition and preliminary technical development. No physical prototype was built.

Expand for use. Fold down for transport.

A central body and articulated panels bring the assembly together for transport and extend the interior space at its destination.

FOLDCORE module folded for transport

Compact configuration

Panels folded around the central body.

Expanded FOLDCORE module

Expanded configuration

Opening the enclosure creates the living space.

Movement shapes the project.

The proposed sequence helps study movement paths and interfaces between parts. Physical validation belongs to the prototype stage.

Bring the assembly together.
01 / 06

Bring the assembly together.

Panels fold around the central body to reduce the transport volume.

Open the roof.
02 / 06

Open the roof.

The folding roof begins the transformation.

Extend the base.
03 / 06

Extend the base.

The folding floor increases the available floor area.

Unfold the enclosure.
04 / 06

Unfold the enclosure.

The closing panels follow the opening of the floor and roof.

Complete the interfaces.
05 / 06

Complete the interfaces.

Studying the panel positions helps resolve how the enclosure closes.

Create the living space.
06 / 06

Create the living space.

The open assembly proposes a larger interior for use at its destination.

A central frame. Articulated panels.

The proposal combines metal profiles in the central body and folding-panel frames. Hinge supports connect to the framing so that rotation loads and panel construction can be studied together.

AI-assisted conceptual visualisation of the FOLDCORE structure and folding panels
AI-assisted conceptual visualisation.

Thickness affects movement.

Introducing trapezoidal sheet cladding required a review of thicknesses and projections to avoid interference with the hinges' movement. Overlaps, gaskets and seals were proposed between the fixed and folding roof sections.

FOLDCORE panel articulation and thickness detail

Panels and articulations

Study of interfaces and thicknesses.

Interface between fixed and folding roof sections

Roof interfaces

Enclosure sealing and opening movement.

Two phases. A clear next step.

The first phase defined applications, the module configuration and its transformation logic. The second developed assembly modelling, construction details, general drawings and a preliminary bill of materials.

The manufacturing strategy covered cutting, forming, subassembly fabrication, assembly and finishing, with panels prepared alongside the base structure.

Development reached a pre-prototype stage. Construction and physical validation remain the next step.

Keep exploring

Insulated van interiors

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Implemented in production